Looking for top cap manufacturers in the U.S.? Explore the best companies specializing in custom, promotional, and sports headwear, including USA-made and union-made options.
From New Era to Cap America, find high-quality caps with superior craftsmanship, innovation, and customization.
Company Name | Established Year | Main Products |
Cap America | 1985 | Custom promotional caps, USA-made knits, embroidered headwear, sports team caps |
JoinTop | 2000 | Baseball Caps, Beanies, Straw Hats, Trucker Caps, Snapbacks |
Unionwear | 1989 | Union-made baseball caps, winter knit hats, custom-embroidered bags, work and uniform headwear |
Outdoor Cap | 1977 | Custom sports team caps, retail and promotional caps, performance headwear, outdoor and lifestyle caps |
Classic Caps | 1928 | Custom-fitted and snapback caps, embroidered baseball caps, private label headwear, corporate and promotional hats |
Otto Cap | Over 70 years ago | Wholesale blank caps, embroidered custom hats, performance and trucker caps, promotional and corporate headwear |
American Made Cap | 1974 | Custom baseball team caps, work and farm caps, ranch and Western-style hats, USA-made promotional hats |
New Era Cap | 1920 | Official MLB, NFL, and NBA caps, 59FIFTY fitted caps, snapbacks, dad hats, and lifestyle caps |
Steve Apparel | 2015 | Private label caps and hats, custom-branded headwear, streetwear and fitness-based caps, embroidered and cut-and-sew caps |
AmeriCap | 1989 | Custom baseball and golf caps, embroidered mesh-back caps, KoolNit and Lo-Rider caps, promotional and corporate hats |
Cali Headwear | 1976 | Custom promotional caps, blank hats for embroidery, snapbacks, trucker hats, dad hats, Made-in-USA and imported headwear |
Rebel P Customs | 2020 (Rebranded) | Custom crystal and appliqué hats, artistic embroidered baseball caps, fashion-forward bucket hats and visors |
1. Cap America
Established Year: 1985
Address: Fredericktown, MO
Cap America is a leading manufacturer of promotional headwear and USA-made knits. They are dedicated to customer satisfaction, providing quick turnarounds, free design concepts, and high-quality embroidery services.
Main Products:
- Custom embroidery caps
- Promotional caps
- USA-made knits
Reasons to Recommend:
Cap America is known for its excellent customer service and attention to detail. Their extensive customization options and experienced embroidery technicians make them a preferred choice for businesses looking for high-quality headwear solutions.
2. JoinTop
Established Year: 2000
Address: Operates in China and Bangladesh
JoinTop is a professional headwear manufacturer specializing in high-quality, custom-designed caps and hats. They cater to both individuals and businesses, providing versatile headwear solutions with a strong emphasis on innovation and customization.
Main Products:
- Baseball Caps: Customizable with logos, designs, and various styles
- Beanies: Stylish and functional headwear for different climates
- Straw Hats: Lightweight and breathable options for outdoor wear
- Trucker Caps: Popular mesh-back designs for casual and promotional use
- Snapback Caps: Trendy and adjustable caps suitable for various fashion needs
Reasons to Recommend:
JoinTop is a trusted global supplier known for its high-quality craftsmanship and wide range of customizable options. Their production facilities in China and Bangladesh allow them to efficiently serve businesses worldwide, offering tailored headwear solutions for promotions, uniforms, and fashion accessories.
3. Unionwear
Established Year: 1989
Address: Newark, NJ
Unionwear specializes in union-made and USA-manufactured hats, bags, and accessories. Their products are designed for the promotional, fashion, and uniform markets, ensuring ethical and high-quality production.
Main Products:
- Baseball caps
- Winter knits
- Bags
- Binders
Reasons to Recommend:
Unionwear is committed to ethical labor practices and sustainability. Their dedication to American manufacturing ensures high-quality products that support fair wages and workplace justice.
4. Outdoor Cap
Established Year: 1977
Address: Bentonville, AR
Outdoor Cap is a premier headwear manufacturer with expertise in sports, promotional, and retail markets. They prioritize innovation, quality, and customer satisfaction.
Main Products:
- Custom caps
- Team sports caps
- Retail headwear
Reasons to Recommend:
Outdoor Cap stands out for its strong supply chain and trend-driven product development. Their experience in headwear design and commitment to quality make them a reliable supplier for various industries.
5. Classic Caps
Established Year: 1928
Address: Clarksville, TN & Garland, TX
Classic Caps has been in the industry for nearly a century, specializing in high-quality, comfortable, and customizable headwear. They focus on innovation and precision in cap design.
Main Products:
- Customizable caps
- Embroidered caps
- Private label caps
Reasons to Recommend:
With a strong emphasis on research and development, Classic Caps ensures a perfect fit and premium craftsmanship. Their extensive customization options cater to businesses looking for superior headwear.
6. Otto Cap
Established Year: Over 70 years ago
Address: Ontario, CA | Arlington, TX | Fairburn, GA
Otto Cap is one of the largest wholesale suppliers of blank and custom headwear, serving businesses and retailers with a vast selection of high-quality caps.
Main Products:
- Blank caps
- Embroidered caps
- Promotional headwear
Reasons to Recommend:
Otto Cap is ideal for businesses needing large inventories with fast turnaround times. Their free embroidery backing and digitizing services add extra value to their high-quality product offerings.
7. American Made Cap
Established Year: 1974
Address: Crowell, TX
American Made Cap has a rich history of producing high-quality, fully customizable caps. They are dedicated to local manufacturing and high craftsmanship.
Main Products:
- Custom caps
- Baseball team caps
- Promotional caps
Reasons to Recommend:
American Made Cap ensures that all its products are 100% USA-made. Their focus on craftsmanship, affordability, and custom design makes them a great choice for businesses and sports teams.
 8. New Era Cap
Established Year: 1920
Address: Buffalo, NY
New Era is an internationally recognized brand and the official cap provider for Major League Baseball, the NFL, and the NBA. Their headwear is synonymous with sports and street fashion.
Main Products:
- 59FIFTY caps
- Sports caps
- Fashion headwear
Reasons to Recommend:
New Era is a global leader in headwear with a strong reputation for quality and innovation. Their deep cultural influence and premium product offerings make them a top choice for professional teams and fashion enthusiasts.
9. Steve Apparel
Established Year: 2015
Address: Registered in Ohio, manufacturing in Karachi, Pakistan
Steve Apparel provides private label and custom clothing manufacturing services for startups and established brands worldwide.
Main Products:
- Custom caps
- Private label headwear
- Fitness and casual wear
Reasons to Recommend:
Steve Apparel offers a seamless customization process, making it easy for brands to develop their own product lines. Their global reach and high-quality manufacturing make them a trusted partner in the fashion industry.
10. AmeriCap
Established Year: 1989
Address: Enfield, NC
AmeriCap is dedicated to manufacturing 100% USA-made baseball caps with top-tier quality and craftsmanship.
Main Products:
- Baseball caps
- Golf caps
- Meshback caps
- Promotional hats
Reasons to Recommend:
AmeriCap provides factory-direct pricing, ensuring affordability without compromising quality. Their dedication to American manufacturing supports local jobs and guarantees quick turnaround times.
11. Cali Headwear
Established Year: 1976
Address: Carson, CA
Cali Headwear has been a major player in the promotional and wholesale cap industry for over four decades, producing high-quality, customizable caps.
Main Products:
- Custom promotional caps
- Blank hats
- Wholesale headwear
Reasons to Recommend:
Cali Headwear is known for its creativity, modern designs, and strong customer service. Their mix of domestic and global manufacturing allows them to offer a diverse range of headwear at competitive prices.
12. Rebel P Customs
Established Year: 2020 (Rebranded from earlier projects)
Address: Not listed
Rebel P Customs specializes in highly artistic and customized headwear, transforming caps into unique statement pieces.
Main Products:
- Custom-designed fashion caps
- Embroidered hats
- Specialty caps
Reasons to Recommend:
Rebel P Customs focuses on originality and artistic expression. Their personalized approach ensures that every cap is a one-of-a-kind creation, perfect for customers looking for unique and stylish headwear.
Conclusion
This guide covers the top cap manufacturers in the U.S., known for quality, innovation, and expert craftsmanship.
They offer durable, stylish, and customizable headwear for promotions, sports, and fashion brands.
Need the perfect cap for your brand or business? Browse JoinTop for premium headwear solutions today!
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